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Kee Line Installation for Safe Roof Access

Discover how APS Safety Systems installed a Kee Line lifeline system to deliver safe, compliant roof access for maintenance at a Scottish factory.

Case Study PDF

The Client

Our client is one of Scotland’s largest and most established confectionery manufacturers, proudly supplying a wide range of high-quality, great-value products to both retail and foodservice sectors. Known for their innovation and commitment to excellence, they continue to expand their brand through new product development and by identifying new routes to market.

The company manufactures and supplies a variety of meringue-based and other confectionery products, distributing both branded and own-label lines to major retailers and catering providers across the UK. Their ability to meet the diverse needs of customers across multiple channels has helped them build a strong and trusted reputation within the food manufacturing industry.

As part of their ongoing maintenance and operational safety improvements, the client partnered with APS Safety Systems to address an essential workplace requirement — ensuring safe access to rooftop areas for maintenance personnel.

KeeLine Case Study - APS Safety 3

The Brief

The client’s manufacturing facility, located on the outskirts of Glasgow, required routine roof maintenance. However, there were no existing fall protection systems in place, meaning operatives could not safely access roof areas to perform necessary inspections or repairs.

Without proper fall protection, maintenance activities posed significant risk, particularly given the height and layout of the facility. To comply with UK Working at Height Regulations, a robust and compliant solution was needed to protect personnel during maintenance and inspection tasks.

The project brief outlined clear objectives:

  • Design and install a fall protection system that provided full perimeter coverage for two roof areas.
  • Ensure the system met all relevant safety standards and compliance requirements.
  • Allow safe, unrestricted movement for operatives performing maintenance tasks.
  • Minimise disruption to ongoing manufacturing operations.
  • Provide a long-term, low-maintenance solution suitable for frequent use.

After reviewing the site, the APS Safety Systems team recommended a Kee Line horizontal lifeline system — a proven, flexible, and fully compliant fall protection solution ideal for roof safety applications.

The Solution

Following detailed site analysis and consultation with the client’s facilities team, APS Safety Systems designed and installed a Kee Line fall protection system around the perimeter of two roof areas.

This system was selected for its continuous protection capabilities, allowing operatives to remain securely connected to the lifeline at all times while freely moving across the roof. The design ensures that maintenance staff can carry out their work efficiently and safely without needing to disconnect and reconnect their harness systems.

Key features of the installed system:

  • Compliant Design – Engineered and installed in accordance with current UK and EU Working at Height regulations.
  • Continuous Protection – The horizontal lifeline allows users to remain attached at all times, providing full mobility without compromising safety.
  • Modular Flexibility – The Kee Line system was designed to integrate seamlessly with planned future installations of Kee Covers, offering extended protection for roof light areas.
  • Minimal Disruption – Installation was completed efficiently, without affecting the client’s manufacturing schedule.
  • Durable Materials – Built using corrosion-resistant components for long-term reliability and minimal maintenance.

APS’s experienced installation team carried out all work with precision and professionalism, ensuring that the final system met the client’s exact requirements while maintaining compliance and operational safety.

The Outcome

The installation of the Kee Line system has significantly improved safety standards at the client’s facility. Maintenance personnel can now safely access roof areas to perform inspections and essential servicing work, confident that they are fully protected at all times.

Key results and benefits delivered:

  • Enhanced Worker Safety – The Kee Line system provides secure, continuous fall protection, dramatically reducing the risk of accidents while working at height.
  • Full Compliance – The installation ensures adherence to all relevant UK Working at Height Regulations and HSE safety guidance.
  • Improved Efficiency – Operatives can move freely across roof areas, allowing maintenance work to be completed faster and more efficiently.
  • Future-Ready Design – The system was designed with modular flexibility, enabling easy integration of Kee Covers to provide further safety enhancements.
  • Low Maintenance – Durable construction ensures long-term performance with minimal upkeep required.

This project demonstrates APS Safety Systems’ expertise in delivering bespoke fall protection solutions for industrial and manufacturing environments. By working closely with the client, APS was able to design and implement a safety system that not only met compliance standards but also supported operational efficiency and long-term safety goals.

Conclusion

The Kee Line installation at this major Scottish manufacturing facility highlights APS Safety Systems’ commitment to designing and delivering tailored height safety solutions for industrial clients. Through expert consultation, precision engineering, and high-quality installation, APS provided a complete fall protection system that safeguards operatives and supports ongoing maintenance work safely and efficiently.

With more than 30 years of experience and over 1,800 successful projects across Scotland, the UK, and beyond, APS Safety Systems is a trusted leader in safe access and fall protection solutions. From lifeline systems and guardrails to roof covers and training, APS delivers systems designed to keep your team safe while ensuring compliance and peace of mind.

If your organisation requires a fall protection or roof access solution, APS Safety Systems can help. Our team designs and installs fully compliant, custom-engineered systems tailored to your site and operations.

Contact APS Safety Systems today to discuss your project and discover how we can help you create a safer working environment.

APS - Kee Line Installation for Safe Roof Access

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Discover how APS Safety Systems installed a Kee Line lifeline system to deliver safe, compliant roof access for maintenance at a Scottish factory.

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