Kee Guard Fixed Installation for Safe Roof Access

Learn how APS Safety Systems installed a Kee Guard Fixed solution to deliver compliant, durable roof edge protection on an industrial site.

Case Study PDF

The Client

Our client is one of Scotland’s leading construction contractors, established in the late 1940s and now operating as part of a major UK construction group. With offices across Scotland, the company delivers large-scale projects nationwide across sectors including education, healthcare, transport, and community infrastructure.

They are widely recognised for their work on public sector frameworks and for embedding sustainability, innovation, and social value into every project. A collaborative working approach underpins their delivery model, with close engagement across local authorities, stakeholders, and communities.

Across all projects, the contractor places a strong emphasis on people, safety, and environmental responsibility – values that align closely with APS Safety Systems’ commitment to delivering best-in-class height safety solutions.

APS - Kee Guard Fixed Installation - Industrial Roof Safety - Case Study

Background

The project took place at a major waste management and recycling facility located within an industrial estate in Aberdeen. The site plays a critical role in supporting local authority recycling and waste services and includes a materials recovery facility, refuse-derived fuel processing plant, and a vehicle collection depot.

Originally opened in 2017, the facility suffered a significant fire in 2022, resulting in extensive damage. A £30 million reconstruction programme was subsequently launched to rebuild and upgrade the site, incorporating improved sorting technology, enhanced infrastructure resilience, and upgraded safety measures. The new facilities are scheduled to be fully operational by late summer 2025.

As part of the reconstruction works and wider safety planning, the principal contractor identified the need for permanent fall protection measures to support frequent roof access for maintenance and operational activities. APS Safety Systems was engaged to provide expert advice and deliver a compliant, long-term solution.

The Brief

The brief was to design and install a permanent roof edge protection system that would allow safe access to designated roof areas without relying on personal fall-arrest equipment. Given the scale and complexity of the industrial facility, the system needed to be robust, adaptable, and suitable for demanding environmental conditions.

Key objectives included:

  • Providing collective fall protection for maintenance and operational teams
  • Ensuring full compliance with current working-at-height regulations
  • Accommodating complex roof layouts and elevation changes
  • Reducing reliance on PPE and specialist user training
  • Delivering a durable solution capable of withstanding harsh industrial environments

Following a detailed site assessment and consultation process, APS Safety Systems recommended a Kee Guard Fixed roof guardrail system as the most suitable solution.

The Solution

APS designed and installed a Kee Guard Fixed guardrail system around the designated roof perimeter areas. This system was selected for its strength, versatility, and proven performance on industrial and infrastructure projects.

The Kee Guard Fixed solution is compatible with a wide range of roof types, including standing seam roofs, corrugated metal roofs, and roof pitches of up to 45 degrees, making it ideal for complex industrial environments. Its modular design allows the system to adapt easily to changes in roof geometry and elevation.

All components are galvanised to EN ISO 1461, ensuring long-term corrosion resistance. The horizontal rails are galvanised internally and externally, providing up to four times the corrosion resistance of standard galvanised pipework – a critical factor for exposed industrial locations.

The installation was carried out in full compliance with BS EN 14122, ensuring the system meets recognised standards for permanent access and edge protection. APS worked closely with the wider project team to integrate the guardrail installation seamlessly into the site’s reconstruction programme and overall safety strategy.

The Outcome

The completed Kee Guard Fixed installation has significantly improved roof safety at the facility. The system now provides passive, collective protection, allowing operatives to access roof areas safely without the need for harnesses or user training.

Key benefits delivered include:

  • Enhanced safety for personnel carrying out maintenance at height
  • Full compliance with BS EN 14122 and working-at-height regulations
  • Simplified rooftop access for frequent inspection and servicing tasks
  • Reduced liability through collective protection rather than PPE reliance
  • Long-term durability suited to a harsh industrial environment

The solution supports safe, efficient maintenance operations while contributing to the site’s long-term resilience and operational performance.

APS - Kee Guard Fixed Installation - Industrial Roof Safety - Case Study 2

Conclusion

This Kee Guard Fixed installation highlights APS Safety Systems’ expertise in delivering compliant, durable roof safety solutions for large-scale, safety-critical infrastructure projects. By working collaboratively with a principal contractor and integrating into a major reconstruction programme, APS provided a solution that protects people while supporting long-term operational efficiency.

With over 30 years of experience and more than 1,800 projects completed across Scotland, the UK, and beyond, APS Safety Systems is trusted to design and install engineered height safety solutions that stand the test of time.

If your project requires reliable roof edge protection or fall prevention systems, contact APS Safety Systems today to arrange a site assessment and expert consultation.

APS - Kee Guard Fixed Installation for Safe Roof Access

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